LITF-PA-2026-054 · Structural Engineering / Vehicle Telematics

System and Method for Continuous Structural Health Monitoring of Multi-Level Parking Garages Using Electric Vehicle Suspension Deflection Telemetry Under Self-Characterized Vehicle Loads with Fleet-Aggregated Degradation Tracking

Electric vehicle driving across parking garage floor slab with structural deflection visualization and suspension sensor data overlay
⚖️ Prior Art Notice: This document is published as defensive prior art under 35 U.S.C. § 102(a)(1). The inventions described herein are dedicated to the public domain as of the publication date above. This disclosure is intended to prevent the patenting of these concepts by any party.

Abstract

Disclosed is a system and method for continuously monitoring the structural health of multi-level parking garages by analyzing suspension deflection telemetry from electric vehicles (EVs) as they traverse floor slabs. Each modern EV carries a precisely characterized self-weight derived from its known curb mass and real-time battery state-of-charge, making it a self-calibrating mobile load cell. As the vehicle drives across a floor slab, its suspension system responds to slab deflection beneath the tire contact patches. The suspension height sensors, vertical accelerometers, and damper position encoders record a deflection influence line that encodes the slab's flexural stiffness at the traversal path. An edge inference module (8,400 parameters, 17 KB INT8) running on the vehicle's existing body control module extracts a normalized stiffness response vector from each slab crossing and transmits a compact 64-byte observation packet via the vehicle's cellular telematics link. A cloud-hosted spatiotemporal regression model aggregates observations from hundreds of EVs traversing the same structural bays over weeks to months, normalizing for vehicle speed, load path, temperature, and occupancy. The system detects progressive structural degradation signatures including post-tensioning tendon relaxation, rebar corrosion-induced stiffness loss, concrete carbonation, and bearing pad deterioration at rates of 2-5% stiffness change per year, providing 18-36 months of advance warning before deflection limits specified in ACI 318-19 are exceeded. No instrumentation of the parking structure is required.

Field of the Invention

This invention relates to structural health monitoring (SHM) and vehicle telematics, specifically to methods for assessing the condition of reinforced and post-tensioned concrete floor systems in parking structures using suspension telemetry from electric vehicles as opportunistic mobile load-testing instruments.

Background

Parking garage structural failures represent a persistent and growing infrastructure risk. The National Transportation Safety Board and state engineering boards have investigated numerous parking garage collapses, including the 2012 Miami Dade College garage collapse (killing 4 workers during construction), the 2023 partial collapse at a New York City parking garage (1 killed, 5 injured), and the 2024 collapse of a parking deck in Fort Worth, Texas. The ASCE 2021 Infrastructure Report Card does not separately grade parking structures, but notes that 42% of bridges (which share the same reinforced concrete construction technology) are over 50 years old, and 7.5% are structurally deficient. Parking garages face more aggressive deterioration than bridges due to chloride exposure from de-icing salts tracked in by vehicles, confined ventilation limiting carbonation dispersion, and concentrated dynamic loads from vehicles starting and stopping.

Current parking garage structural assessment methods are expensive, infrequent, and disruptive:

Meanwhile, the electric vehicle fleet is growing rapidly and is increasingly instrumented. IEA Global EV Outlook 2024 reports over 40 million EVs on the road globally, with projections exceeding 250 million by 2030. Modern EVs from Tesla, Rivian, BMW, Mercedes, and others carry sophisticated suspension instrumentation:

Prior work on vehicle-based road surface monitoring has focused on pavement roughness assessment. The Michigan DOT crowdsourced roughness study (Measurement, 2020) used accelerometer data from connected vehicles to estimate International Roughness Index (IRI). Eriksson et al. (Automation in Construction, 2020) demonstrated pothole detection from smartphone accelerometers in vehicles. However, no prior system has: (a) used EVs specifically as self-characterized load cells with precisely known weight; (b) extracted structural flexural stiffness from suspension telemetry rather than surface roughness; (c) aggregated multi-vehicle observations of the same structural bay over time to track degradation trends; or (d) applied these techniques specifically to parking garage floor slab monitoring where the vehicle traverses the same structural elements repeatedly.

Detailed Description

1. Structural Deflection Sensing via Suspension Telemetry

When a vehicle drives across a reinforced or post-tensioned concrete floor slab spanning between supporting beams or columns, the slab deflects downward under the vehicle's weight. For a typical parking garage slab (200-300 mm thick, 8-10 m span, post-tensioned), the mid-span deflection under a 2,500 kg vehicle load is 0.3-1.5 mm. This deflection follows a characteristic influence line shape as the vehicle traverses from the near support, through mid-span, to the far support.

The vehicle's suspension system acts as a mechanical low-pass filter between the road surface (slab top) and the vehicle body. The suspension's response to slab deflection depends on the vehicle's speed, suspension characteristics (spring rate, damping coefficient), and tire compliance. For a vehicle traveling at typical parking garage speeds (5-15 km/h), the slab deflection event occurs over 2-4 seconds (spanning 8-10 m). This timescale is well within the bandwidth of the suspension's response to vertical road inputs.

The key measurement is the change in suspension compression (or equivalently, ride height) as the vehicle crosses the mid-span of a structural bay. For a vehicle with air suspension height sensors recording at 100 Hz while traveling at 10 km/h across an 8 m span:

The critical insight is that while a single crossing produces a noisy measurement, the same vehicle or different vehicles cross the same structural bay hundreds of times over weeks and months. Statistical aggregation across N crossings improves the effective resolution by √N. With 100 crossings of a single bay (achievable within 2-4 weeks at a moderately busy garage), the effective resolution improves to 0.01-0.05 mm, sufficient to detect the 2-5% annual stiffness changes associated with corrosion-driven deterioration.

2. Self-Calibrating Load Characterization

The structural significance of a deflection measurement depends on knowing the applied load precisely. This is where EVs provide a unique advantage over ICE vehicles. The EV's battery management system continuously reports SOC to within ±1%, which translates to battery mass knowledge of ±0.5-2 kg for a 400-900 kg pack. Combined with the known curb weight (from the vehicle's digital twin / manufacturing record), the vehicle's total mass is known to within ±5-10 kg (±0.2-0.4% for a typical 2,500 kg EV).

Vehicles with load-sensing suspension (present in most air-suspension-equipped EVs for ride height leveling) further refine the mass estimate by measuring static corner loads when the vehicle is parked on level ground. The four corner loads sum to the total vehicle weight including passengers and cargo. This measurement is typically performed at each ignition cycle and stored in the body control module.

The load characterization enables each EV crossing to be treated as a mini load test with a known force applied at a known position. By normalizing the measured deflection by the applied load, the system extracts a load-independent stiffness metric (deflection per unit load, in mm/kN) for each structural bay. This normalization eliminates vehicle weight as a confounding variable and allows direct comparison of stiffness measurements across different vehicles over time.

3. Edge Inference Module

A lightweight signal processing and classification model runs on the EV's existing body control module (BCM) or central compute platform (typically ARM Cortex-A class, 1+ GHz). The model architecture:

Training data is generated from paired campaigns: instrumented slabs (LVDTs on slab soffit) provide ground-truth deflection while EVs with standard suspension sensors traverse the bay at various speeds. A dataset of 5,000+ paired crossings across 50+ structural bays of varying span, thickness, and condition provides supervised training signal.

4. Observation Packet Format

Each detected mid-span crossing generates a 64-byte observation packet: latitude (4 bytes, fixed-point), longitude (4 bytes), floor level estimate (1 byte, from barometric altimeter differential), heading (2 bytes), timestamp (4 bytes), vehicle speed (2 bytes), vehicle curb weight (2 bytes), current total weight (2 bytes, curb + battery SOC-adjusted + passenger estimate), peak deflection estimate (2 bytes, signed, 0.01 mm resolution), influence line half-width (2 bytes, 0.01 m resolution), asymmetry ratio (2 bytes), ambient temperature (2 bytes, from exterior thermistor), model confidence score (1 byte), and reserved/checksum (34 bytes). Packets are buffered and uploaded via the vehicle's existing cellular telematics link (LTE/5G) in batches at 5-minute intervals. Typical data volume: 5-20 packets per parking session (one per structural bay crossed), totaling 320-1,280 bytes per visit.

5. Cloud Aggregation and Degradation Tracking

The cloud backend maintains a digital structural model of each monitored parking garage, built incrementally from the first vehicle observations. The model consists of:

6. Degradation Signature Classification

Different structural deterioration mechanisms produce distinct patterns in the deflection data:

A classification model (gradient-boosted ensemble, 500 trees, ~20,000 parameters) trained on FEM-simulated degradation scenarios assigns probability weights across these deterioration modes for each bay exhibiting stiffness loss. The simulation training dataset uses OpenSees nonlinear finite element models of typical parking garage bays with parameterized degradation patterns.

7. Multi-Level Structure Mapping

Parking garages present a unique challenge: multiple floor slabs are stacked vertically, and the GPS signal is degraded inside the structure. The system determines the floor level for each observation using:

8. Privacy Architecture

The system is designed to transmit only structural observations, not vehicle tracking data:

9. Application Scenarios

10. Figures Description

Claims

  1. A system for continuous structural health monitoring of parking garages, comprising: a fleet of electric vehicles, each equipped with suspension position sensors, vertical body accelerometers, a battery management system reporting state-of-charge, and a cellular telematics link; an edge inference module running on each vehicle's existing body control module or central compute platform that detects floor slab mid-span crossings from suspension telemetry and extracts deflection parameters for each crossing; and a cloud-hosted aggregation service that collects deflection observations from multiple vehicles traversing the same structural bays over time, normalizes them by applied vehicle load and environmental conditions, and detects structural degradation trends.
  2. The system of claim 1, wherein each electric vehicle determines its total weight to within ±10 kg by combining its known curb weight with a battery mass derived from the battery management system's state-of-charge reading and known battery pack mass, and an occupant/cargo mass estimated from suspension static load measurements during level-ground parking events.
  3. The system of claim 1, wherein the edge inference module comprises a one-dimensional convolutional neural network that processes a sliding window of suspension height sensor and accelerometer data to classify each time window as containing a support crossing, a mid-span crossing, an expansion joint crossing, or no structural element crossing, and a regression branch that extracts peak deflection, influence line half-width, and asymmetry ratio for detected mid-span crossings.
  4. The system of claim 1, wherein the cloud aggregation service normalizes each deflection observation by dividing the measured peak deflection by the vehicle's reported total weight, producing a load-independent stiffness metric in units of deflection per unit force that is comparable across different vehicles.
  5. The system of claim 1, wherein the cloud aggregation service applies environmental normalization by regressing out the effect of ambient temperature on concrete elastic modulus using temperature data reported in each observation packet and a structure-specific thermal response model.
  6. The system of claim 1, wherein the cloud aggregation service applies a Bayesian changepoint detection algorithm to the time series of normalized stiffness values for each structural bay, generating a degradation alert when the posterior probability of a negative stiffness change exceeds a threshold, the estimated stiffness loss exceeds a minimum percentage relative to baseline, and the trend persists beyond a minimum duration.
  7. The system of claim 1, further comprising a degradation signature classifier that analyzes the pattern of influence line shape changes, stiffness loss distribution across adjacent bays, and stiffness change rate to assign probability weights to candidate deterioration mechanisms including rebar corrosion, post-tensioning tendon degradation, bearing pad deterioration, and shear cracking.
  8. The system of claim 1, wherein floor level within the multi-level structure is determined by combining barometric altimetry relative to a ground-level reference established from vehicle entry/exit events, ramp crossing detection from sustained slope in accelerometer data, and, when available, visual-inertial odometry position estimates.
  9. The system of claim 1, wherein the structural bay grid of the parking garage is mapped automatically from the spatial clustering of support crossing events reported by multiple vehicles, without requiring prior knowledge of the structure's column layout.
  10. A method for parking garage structural assessment comprising: driving an electric vehicle of precisely known weight across a floor slab of a parking garage; recording, on the vehicle's existing body control module, the suspension height sensor and accelerometer responses during the slab crossing; extracting from the recorded responses a normalized deflection parameter representing the ratio of peak slab deflection to applied vehicle weight; transmitting the normalized deflection parameter along with position, floor level, and environmental metadata to a cloud service; repeating the above steps for multiple vehicle crossings of the same structural bay over a monitoring period; aggregating the collected normalized deflection parameters into a stiffness time series for the structural bay; and detecting degradation when the stiffness time series exhibits a statistically significant negative trend exceeding a threshold magnitude and persistence.
  11. The method of claim 10, further comprising, after detection of a seismic event affecting the structure's geographic area, comparing pre-event stiffness baselines with stiffness observations from the first vehicles to enter the structure after the event to provide rapid post-earthquake structural assessment.
  12. The method of claim 10, wherein the privacy of vehicle occupants is preserved by transmitting only anonymized structural observations containing a vehicle class identifier, truncated GPS coordinates, randomized timestamps, and structural deflection parameters, without transmitting vehicle identification numbers, persistent device identifiers, or continuous position traces.

Prior Art References

  1. ACI 318-19 — Building Code Requirements for Structural Concrete, Chapter 27 (Load Tests)
  2. Rashidi and Gibson (Construction and Building Materials, 2018) — Visual inspection detects 40-60% of structural deficiencies identified by detailed testing
  3. Frangopol and Soliman (ASCE J. Infrastructure Systems, 2014) — Proactive SHM-based maintenance reduces lifecycle costs by 30-50%
  4. Adams and MacKay (Biometrika, 2007) — Bayesian Online Changepoint Detection
  5. Michigan DOT Crowdsourced Roughness (Measurement, 2020) — Connected vehicle accelerometer data for IRI estimation
  6. Eriksson et al. (Automation in Construction, 2020) — Pothole detection from smartphone accelerometers in vehicles
  7. Noel et al. (Automation in Construction, 2019) — Review of structural health monitoring sensor systems for civil infrastructure
  8. IEA Global EV Outlook 2024 — Over 40 million EVs on road globally
  9. OpenSees — Open System for Earthquake Engineering Simulation, nonlinear FEM platform
  10. ASCE 2021 Infrastructure Report Card — 42% of US bridges over 50 years old, 7.5% structurally deficient
  11. ASTM C876-22b — Standard Test Method for Corrosion Potentials of Uncoated Reinforcing Steel in Concrete
  12. ASTM D6432-19 — Standard Guide for Using Ground Penetrating Radar
  13. IEBC 2021 — International Existing Building Code, parking structure inspection requirements
  14. Brownjohn (Engineering Structures, 2007) — Structural health monitoring of civil infrastructure, sensor and data interpretation challenges
  15. National Transportation Safety Board — Investigations of parking structure collapse events

Implementation Notes

The vehicle-side implementation requires only a software update to the body control module or central compute platform. No additional hardware is needed beyond the suspension sensors and telematics equipment already present in air-suspension-equipped EVs. The 17 KB model fits within the spare flash capacity of any automotive-grade ARM Cortex-A or Cortex-M7 processor. For vehicles with passive spring suspension and no ride height sensors, a reduced-fidelity mode uses only the vertical body accelerometer (present in all ESC-equipped vehicles manufactured since 2012) to detect mid-span deflection events, though with approximately 3x worse resolution than the full air-suspension sensor suite.

The cloud infrastructure is lightweight: a single PostgreSQL instance can store the observation time series for 10,000 parking structures (approximately 500 million observations per year at 50 observations per day per structure). The Bayesian changepoint detection runs as a nightly batch process requiring less than 1 CPU-hour for the entire database. The system could be deployed as an OEM telematics service, a third-party app running on vehicles with open telematics APIs (e.g., Smartcar), or integrated into existing fleet management platforms.

The primary limitation is fleet penetration density: the system requires sufficient EV traffic through each structural bay to build a statistically significant stiffness time series. For a busy urban parking garage receiving 500+ vehicles per day with 20-30% EV penetration (projected US average by 2028), each structural bay on the entry/exit route would receive 15-50 EV crossings per day, reaching statistical significance within 2-4 weeks. For lightly used garages or upper levels with fewer traversals, convergence may require 2-6 months. The system naturally provides the best coverage for the most heavily used structural bays, which are also the bays subjected to the greatest fatigue loading and thus most likely to degrade first.